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3. header. Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. Connect it to the fuel pump relay near the ECM. He too is playing around with a sierra and 1600 conversion but he is cheating he is buying a rolled sierra with the work already done. You can use an external fuel pump from an 89 Ford F-150.  It is a two wire hookup and accepts a 5/16 fuel line.Â. How about... 190 horsepower @ 4400 rpm 250 lb-ft of torque @ 2800 rpm. I have not been paid to post nor make any claims as to their quality. HEADER, CAM, & MEGAFLOW. Finally, remove the fan, shroud, and radiator. V6 and V8 conversion kits , VN wiring, VP wiring, VR wiring, VS wiring, VT wiring, VZ wiring kits THE ONLY 50-state street legal It might be the design of the vehicle, the colour, or perhaps the features that come with it once you get behind the wheel. How long is this vehicle, 2005 Suzuki Grand Vitara Off-road vehicle? Their first four-stroke engine was the SOHC F8A, which appeared in 1977.Suzuki continued to offer a two-stroke engine … You’ll have to install an electric fuel pump (with at least 45psi output) if your Samurai doesn’t already have fuel injection.  You can do this by: 1. Harley Davidson Samurai Carb Kit The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. This engine uses a MAP sensor to monitor manifold pressure, similar to the G16B series. Since the 1.6/16v is a taller engine, the front clip may have to be raised a little for proper hood clearance. 5. 10. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. Call to order or for more information toll free … Guess I'll be the "odd ball" on this thread.Had a '88.5 Samurai and the stock engine started knockin,so I intstalled a Buick V6 3.8 ltr,carburated.Then went with a 200m GM auto tranny,only a 3 spd automatic.Worked out good but I never could get it enouph cooling with the stock cooling setup.I would drive it all … The H family is a line of automobile 60° V6 engines from Suzuki.Ranging in displacement from 2.0 to 2.7 L (1,998 to 2,736 cc), the H family was a modern all-aluminum engine with dual overhead cams, 24 valves, and direct fuel injection.It was co-developed with Mazda and Toyota, which used a similar design in their 2.0 L KF V6 and the Toyota VZ engine. You can re-use your stock 1.3L manifolds, flywheel and clutch with the 8-valve 1.6L as well. On 1996 and up donor vehicles you will need to get the second 02 sensor portion of the wiring harness. The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). The 1.6L 8-valve engine can also accept modifications such as the Thorley header, MSD ignition, and other great components to help soup up your new setup. for your Samurai. 15. This modification is necessary for your ECM to control the motor properly and it also keeps the sensor light from coming on.Â, 12. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. for your Suzuki. The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. for cooler running engines, High performance ignition systems For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. Upon the return to our shop of a rebuildable long block we will refund the core charge OR you can choose to get a $400-$825 depending on purchase, credit memo good for anything on the website. V6 and Transmission Full Crate setup pictured to … If installing the fuel pump on the underside of the body, mount it as high as you can so if a drive shaft lets go it won’t hit the pump.  All lines need to be double hose clamped due to the higher fuel pressure. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. And his is the 8 valve carby engine. This engine conversion adaptor kit will allow you to fit a Suzuki Vitara or Baleno 1600 engine to your Samurai, Sierra or SJ413. Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. The other side will need to be braced with a piece of metal. engines. The engine swap is easier if you remove the engine and transmission together. Manufactures V6 and V8 engine conversion kits, 5-Speed transmissions, automatic transmission to transfer case adaptors, transfer case gears, turbo chargers for 4x4s. This involves installing the adapter plate to the new engine and reattaching the Samurai transmission. Megafilter Our newest conversion is putting a 2.0 or 2.3 Suzuki engine 1999-2003 into a Suzuki Sidekick, X90 or Geo Tracker 1989 - 1998. discounted package... Swap Kit List. but they just don't get it right. See why Rocky Road is THE leader in Suzuki Samurai engine conversion systems and pick up your 1600 swap kit today!!! Suzuki Grand Vitara 1998 ~ 2010. You’ll need to use the 1.6L starter and alternator.Â. mounting kits. Bottom line is your Samurai will be the most powerful on or off the road... unless you see another of our V6 equipped Samurais, that is. A little known Suzuki When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California. The engine and transmission bolts back in to the stock locations. These are kits I have come across while researching for articles. i do, but dont have the time. This engine has a non-interference valvetrain design. for improved power The gas 1.7, 1.8, 2.0 engines also work extremely well in the Suzuki's. These companies offer kits or individual products to help with an engine swap. 3. 11. Click here if you are looking for Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor. do it. The V6 Chevy Vortech is the final answer to any power junkee's question. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. 230,000km Engine is in good condition needs a carby tune Redline carby cost over $900 Chassis is in good condition Is a 4wd and has couple … Route the harness through the large grommet hole above the battery and into the passengers side kick panel where the ECM will be mounted. Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. Over the years there has been a great deal of interest in the 1600 engine swap for the Samurai. Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. We supply (& install) low k/m’s for Suzuki years ago I done a 5K and 5sped conversion … 4WD Action 1,113,630 views 4500 mm 177.17 in. Scroll left or right to see … Install the new passenger side motor mount and drivers side motor mount shim.Â. Samurai Carburetor Rebuild Kit 9. Make sure you use fuel line clamps so they clamp evenly all around the hose without digging into the hose.  Double clamp all the connections.  Insert a fuel filter between the fuel tank and fuel pump.Â, The 16-vale motors fuel return line is 1/4-inch and needs to be 1/4-inch all the way back to the tank.Â. Samurai Radiator Hose Kit. Engines Plus stocks over 1000 Used & Reconditioned engines, Gearboxes & Transmissions in Melbourne. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. Volvo B58 motorhome, suzuki sierra, 10ft boat package Thd100d engine 9.6L turbo diesel, Voith automatic transmission, hydraulic steering, easy to drive on MR licence, GVM 15T 300L fuel gives roughly a 900km range completely loaded. It uses the same G series block found in many other Suzuki models and so it is a popular conversion into the Suzuki Sierra/Samurai/Jimmy 4WD, which uses either a G13A (85-88) … 4. problem of the starter not getting date: 23.04.2012 nick: exendat suzuki sierra 3.8 v6 conversion 4.3 samurai swap - Suzuki Forums: Suzuki Forum Site Suzuki GEO All Discussion of all things, Suzuki and GEO. K&N Intake & filter replacement systems Here is a list of supporting components available for the do-it-yourselfer. Now install the wiring harness you had modified by Trail Tough. 1.3 OEM Hitachi Carb Rebuild. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Our COMPLETE installation kit for performing a Samurai engine conversion using a 1999 to 2001 Vitara or Tracker 2.0 engine or a 2.3 Suzuki Aerio SX engine. You’ll have to install the speedometer that you had modified by Trail Tough. header for Samurai 1.3 and 1.6 The 1.6L is a fuel injected engine and never came with a carburetor, The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection, The 8-valve 1.6L engine can use the 1.3L intake and a carburetor, The 1.6L 16-valve will require the use of all the fuel injection components and require a complete rewiring, The 8-valve 1.6L head and 1.3L head are nearly identical. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. aftermarket headers. Now you can install the Sidekick/Tracker starter. Hey guys as requested multiple times here is my start to finish G16B swap Buy your adaptor kit here : https://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki … Hood Louver kits Grab the catalytic converter if you can. Now you can install the adapter kit. Suzuki factory repair parts on your Zuk. 250000 km; SUV; Manual; 4 cyl ; Suzuki Sierra 1990 soft top Great project Surface rust on a tiny bit of the body and underbody. Of course, if you have a body lift installed then you don’t even have to worry about it. Drain the radiator and transmission oil. assist with engine power. Suzuki Sierra does Coffs Tough Tracks - Insane recoveries and bush mechanic fixes - Duration: 53:32. This is a good time to replace the clutch, pressure plate, and throw-out bearing.Â. Please contact us to submit a product or kit. For Toyota turbo diesel pick-ups the TDI and 1.9 turbos fit well. Remove the air box, disconnect and remove the battery, and label all the wiring and components so you know what it is later. 2010 Suzuki Grand Vitara 5dr Prestige – 3.2lt V6, Automatic 2008 Suzuki Grand Vitara 5dr – 1.9lt Diesel, Manual The distributor wire to the coil was about 6 inches too short so the coil wire from the 1.3 liter motor was removed and installed instead. intake to maximize airflow and These are … Kit contains: From Australia. OEM Samurai Clutch Kit. enough juice. thing baby! The 1.6L has bigger intake and exhaust ports. Started by rangiematt, June 14, 2011, 11:43:43 PM. 1. In car tuning culture, an engine swap is the process of removing a car's original engine and replacing it with another. Now you can install the ECM. Remove all of the wiring, cables, lines and hoses from the engine. This combination system puts our best There are no modifications required to the intake, exhaust or wiring … No imitations, no substitutes. No copy-cat, no imitation... only the real Easily fixable with clean sand and rust treatment. Includes an engine adapter kit, high pressure fuel pump, and modification of YOUR 1.6 donor harnesses. You can use a piece of flat stock and bend it in to shape. This may be a like-for-like replacement, or to install a non-factory specification engine. You’ll have to make custom mounts for the air box with mass air sensor. 6, V-engine: What is the drivetrain, Suzuki Grand Vitara III Off-road vehicle 2005 3.2 V6 VVT (5 dr) (229 Hp) Automatic? Valve cover and Breather vents.... A little known Suzuki factory part... the venturi. Typically an engine swap is performed for performance, swapping-in a more powerful engine; however, an engine swap may also be performed for maintenance, where older engines … High Output ALTERNATOR Heavy Duty thick gaskets for your Well, no surprise as (except for gliders) it is a powerplant that allows us to go aloft and see the world from our unique perspective. other shops try and copy this design, Most pilots seem to love engines. This little kit eliminates the common Getting a complete fuel tank from a 1990 or newer Samurai which has the pump already built in the tank. Â, 2. Sick of the clicketty click? RePower your Samurai with a V6 or V8 engine conversion from Suzuki Lightning Conversions The engine and transmission dimentions are what will hold you back but if you can fit it in the go the SR20 and 5speed or auto depending on what way you wanted to go, the sierra's have a remote transfere case which allows you to put just about anything in you can fit as long as you can join it to the transfere case. If you want to use the 16-valve 1.6L, you want the Trail Tough kit! and mileage. * CORE CHARGE 1.3 $350, 1.6 8v $350 plus 1.3 or $600 if no core. Using the Trail tough body bushings or body mount spacers is probably your best bet. Use at your own risk. Now you can drop the new motor and transmission in to the Samurai. Purchase a new electric fuel pump which could be mounted outside the tank under the body or on the frame rail.Â, a. Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture.Â. Pump up the POWER!!! Speaking with Aeromomentum proprietor Mark Kettering, we learn more about this Japanese auto engine … Vitara engine conversion December 18, 2005, 08:22:55 PM #15 i still think that this would be relativly easy, if there are any mesurements any one needs to help make this decision easier, i can take them, and post them up. There are several variables and options to consider as listed below. started a 3.8 v6 conversion. V-Twin Power and better flow. Looking for more power?  A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker.

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